Study of technological properties of coal waste tiles for organizing the production of wall ceramics based on them

Мұқаба

Дәйексөз келтіру

Толық мәтін

Ашық рұқсат Ашық рұқсат
Рұқсат жабық Рұқсат берілді
Рұқсат жабық Рұқсат ақылы немесе тек жазылушылар үшін

Аннотация

Existing methods of recycling coal industry waste do not ensure their effective use in the production of building materials, which leads to the accumulation of waste dumps and deterioration of the environmental situation. The paper studies the main physical and chemical properties of coal mining waste and assesses their impact on the quality of ceramic materials. It has been established that the introduction of finely dispersed fractions of coal mining waste contributes to a change in the structure of ceramics, but requires optimization of heat treatment parameters to compensate for the decrease in density and strength. The relationship between the fineness of coal waste grinding, firing temperature and mechanical characteristics of samples has been experimentally determined. A semi-dry pressing technology has been developed that minimizes the negative impact of waste on strength properties and ensures the stability of the properties of ceramic blocks. The proposed method is aimed not only at reducing production costs, but also at increasing the operational reliability of products due to the optimal combination of raw materials and heat treatment modes. The implementation of this technology based on waste from coal waste heaps in the Eastern Donbass can ensure economic efficiency while improving the technical characteristics of building materials.

Толық мәтін

Рұқсат жабық

Авторлар туралы

Kh. Yavruyan

Don State Technical University

Хат алмасуға жауапты Автор.
Email: khungianos@mail.ru

Candidate of Sciences (Engineering)

Ресей, 1, Gagarina Square, Rostov-on-Don, 344003

Әдебиет тізімі

  1. Vyshar O., Stolboushkin A., Rakhimova G., Stanevich V., Rakhimov M. Study of the properties of overburdened rocks from coal mining: overburden – as a raw material in the production of ceramic bricks. International Journal of GEOMATE. 2023. Vol. 25. No. 107. EDN: NREFPQ. https://doi.org/10.21660/2023.107.3771
  2. Fomina O.A., Stolboushkin A.Yu. Development of a novel mold design for manufacturing of hollow ceramic products from coal wastes. Materials Today: Proceedings. 2019. No. 11, pp. 348–353. https://doi.org/10.1016/j.matpr.2018.12.156
  3. Rakhimova G., Stolboushkin A., Vyshar O. [et al.] Strong structure formation of ceramic composites based on coal mining overburden rocks. Journal of Composites Science. 2023. Vol. 7. No. 5, p. 209. (In Russian). EDN: JLJFVB. https://doi.org/10.3390/jcs7050209
  4. Gaishun E.S., Filippova A.A., Gaishun A.S., Yavruyan Kh.S.,Kotlyar V.D. Promising raw materials based on waste heaps of the Eastern Donbass for the production of ceramic stones. Vestnik of the Volgograd State University of Architecture and Civil Engineering. Series: Stroitelstvo i Arkhitektura. 2020. No. 1 (78), pp. 118–125. EDN: TZFGYC
  5. Khariyonovsky A.A., Grishin V.Yu., Kolikov K.S., Udalova N.P. Problems of using coal mining waste Gornyy Informatsionno-Analiticheskiy Byulleten. 2021. No. 10–1, pp. 45–55. (In Russian). EDN: DIBVPO. https://doi.org/10.25018/0236_1493_2021_101_0_45
  6. Yavruyan Kh., Gaishun E., Kotlyar V. [et al.] Selection of compositions of ceramic masses based on industrial wastes using mathematical planning methods. E3S Web of Conferences: Topical Problems of Green Architecture, Civil and Environmental Engineering, TPACEE 2019, Moscow, November, 20–22. 2019. Vol. 164. Moscow: EDP Sciences, 2020, 14017. (In Russian). EDN: MBTHEQ. https://doi.org/10.1051/e3sconf/202016414017
  7. Yavruyan Kh., Kotlyar V. Estimation of chemical and mineral composition, structural features, and pre-firing technological properties of waste coal heaps for ceramic production. Buildings 2024. Vol. 14. 1905. https://doi.org/10.3390/buildings14071905.
  8. Beskopylny A.N., Yavruyan Kh.S., Gaishun E.S., et al. Highly efficient ceramic stones from screenings of processing waste heaps of the Eastern Donbass. Stroitel’nye Materialy [Construction Materials]. 2020. No. 8, pp. 16–24. (In Russian). EDN: JRRLEO. https://doi.org/10.31659/0585-430X-2020-783-8-16-21
  9. Verekh-Belousova E.I., Kharlamova A.V. Prospects for processing coal mine waste rock with subsequent use in construction. Vestnik of the St. Petersburg University of Railway Engineering. 2024. Vol. 21. No. 2, pp. 391–397. (In Russian). EDN: DPQJQA. https://doi.org/10.20295/1815-588X-2024-02-391-397
  10. Kongar-Syuryun Ch.B., Khairutdinov A.M., Dengaev A.V., Abdulrakhman B. Study of mechanical characteristics of a filling composite created on the basis of coal mining waste. Ugol’. 2025. No. 3 (1191), pp. 145–148. (In Russian). EDN: EXEIAP. https://doi.org/10.18796/0041-5790-2025-3-145-148
  11. Vlasova T.V., Ilyina K.S., Kushchevaya A.A. Use of coal mining waste as an additive to Portland cement. International scientific and technical conference of young scientists of BSTU named after V.G. Shukhov, dedicated to the 300th anniversary of the Russian Academy of Sciences: Collection of reports of the National Conference with international participation. Belgorod, May 18–20, 2022, pp. 38–42. EDN: RFUIWV
  12. Artemov I.A., Popov Yu.V., Sharova T.V. Mineralogical and petrographic zoning of rocks of burning waste heaps of sandy-clay composition of the Eastern Donbass. Uspekhi Sovremennogo Estestvoznaniya. 2022. No. 11, pp. 107–112. (In Russian). EDN: JUPUWV. https://doi.org/10.17513/use.37936
  13. Artemov I.A. Mineralogical and petrographic zoning of burnt mountain dumps of coal mines (Eastern Donbass). Geologiya i Geofizika Yuga Rossii. 2025. Vol. 15. No. 2, pp. 155–165. (In Russian). EDN: HXCHFR. https://doi.org/10.46698/VNC.2025.14.75.001
  14. Rubanov A.V., Sarkisov D.Yu., Bychkov O.A., et al. On some ways of using coal mining overburden in construction technologies. Vestnik of Tomsk State University of Architecture and Civil Engineering. 2025. Vol. 27. No. 2, pp. 206–214. (In Russian). EDN: SPZWUU. https://doi.org/10.31675/1607-1859-2025-27-2-206-214
  15. Kumaneeva M.K., Sheveleva O.B., Zonova O.V. Production waste management in the coal industry: resource and environmental aspect. Ugol’. 2024. No. 2 (1177), pp. 74–78. (In Russian). EDN: IMBYWK. https://doi.org/10.18796/0041-5790-2024-2-74-78
  16. Sapelkina T.V., Storozhenko G.I., Shoeva T.E. Expansion of the raw material base for the production of ceramic materials through the use of man-made waste. Actual issues of architecture and construction: Proceedings of the XVI International scientific and technical conference. Novosibirsk, April 18–20, 2023. Novosibirsk, pp. 274–280. (In Russian). EDN: ACAFBF
  17. Kara-Sal B.K., Moldurushku M.O., Chylbak A.A., Sandan A.S. Production of ceramic facing material based on overburden rocks of coal mining in Tuva. Ekologiya i Promyshlennost Rossii. 2025. Vol. 29. No. 5, pp. 56–59. (In Russian). EDN: PZZTHK. https://doi.org/10.18412/1816-0395-2025-5-56-59
  18. Bakil S.N.A., Dibrova S., Breitung-Faes S., MucsiG. Optimizing coal gangue reactivity for geopolymer applications: A comprehensive study on high-energy grinding parameters. Powder Technology. 2025. Vol. 466. 121441. https://doi.org/10.1016/j.powtec.2025.121441
  19. Du P., Ren Y., Liu Z., He J., Wang L. From waste to resources: Coal gangue utilization-A comprehensive analysis. Process Safety and Environmental Protection, 2025. Vol. 201. Part B. 107558. https://doi.org/10.1016/j.psep.2025.107558
  20. Eterigho-Ikelegbe O., Trammell R., Bada S. Preparation and characterization of ceramic composites from South Africa coal discard. Construction and Building Materials. 2021.Vol. 302. https://doi.org/10.1016/j.conbuildmat.2021.124164

Қосымша файлдар

Қосымша файлдар
Әрекет
1. JATS XML
2. Fig. 1. External appearance of unburned (а) and burned (b) primary undeveloped waste heaps

Жүктеу (330KB)
3. Fig. 2. Dependence of the compressive strength of samples on the degree of grinding of the MPT and the firing temperature. Fractional composition of MPT, mm: 1 – 1.25; 2 – 0.63; 3 – 0.315; 4 – 0.16

Жүктеу (69KB)
4. Fig. 3. Dependence of the average density of samples on the degree of grinding of the MPT and the firing temperature. Fractional composition of screenings, mm: 1 – 1.25; 2 – 0.63; 3 – 0.315; 4 – 0.16

Жүктеу (71KB)
5. Fig. 4. Dependence of water absorption of samples based on screenings on the degree of grinding and firing temperature. Fractional composition of screenings, mm: 1 – 1.25; 2 – 0.63; 3 – 0.315; 4 – 0.16

Жүктеу (67KB)
6. Fig. 5. Dependence of the ultimate strength of samples on the content of MPTM fraction 0–0.315 mm and firing temperature, оС: 1 – 950; 2 – 1000; 3 – 1050; 4 – 1100

Жүктеу (65KB)
7. Fig. 6. Technological scheme for the production of highly efficient ceramic blocks based on coal waste processing products

Жүктеу (180KB)

© ООО РИФ "СТРОЙМАТЕРИАЛЫ", 2025